Photo of lithium ion battery prototypes components

Lithium-Ion Secondary Battery Prototypes Components

We have been manufacturing lithium-ion secondary battery prototype components for over 20 years and have been working with at least two customers every month for the past five years. Despite often challenging some parts and processing techniques that are unprecedented in the world, we have an exceptionally high customer satisfaction rate.
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Cases

Since expensive drawing dies are not used, initial costs can be reduced. It is ideal for the prototyping stage because it can accommodate minor dimensional changes.

The mold manufacturing process can be shortened, and products can be delivered to customers quickly.

The large degree of freedom in shape can be applied to aluminum, steel, stainless steel, titanium, and other materials that are difficult to press process.

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Lid Assembly

We manufacture and deliver parts such as lid plates, terminals, packing, and current collectors in an assembled state, eliminating the need to communicate with each processing company.

We can also make proposals from the design stage. All parts are shipped after helium leak testing to ensure quality.

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Manufacturing Components for Prototype Testing of Battery Cells

We manufacture various components our customers require for testing prototype battery cells. For example, we have much experience welding sensor mounting ports onto cell cases and lids and producing the jigs and equipment required for safety testing. We can also perform pressure resistance testing of cell cases.


Our Five Strengths

  1. Point 01
    High-mix, Low-volume Production Icon

    High-mix, Low-volume Production

  2. Point 02
    Responding to requests for Short Delivery Times Icon

    Responding to requests for Short Delivery Times

  3. Point 03
    High-difficulty & Special Processing Icon

    High-difficulty& Special Processing

  4. Point 04
    Design, Prototyping & Mass Production Icon

    Design, Prototyping & Mass Production

  5. Point 05
    JIS Q 9100 Compliant Quality Control Icon

    JIS Q 9100 Compliant Quality Control

Quality Assurance

JIS Q 9100 Certified

Our Shimamoto Factory was certified in September 2015 for JIS Q 9100. This means it meets the requirements for quality management systems in manufacturing specialized battery parts for civil aircraft and space applications.

Production & Quality Control Systems

We take a centralized approach to production and quality control. From receiving an order to delivering the product, every stage is managed through an integrated database. Our manufacturing records ensure that our products are all traceable.

  1. Appearance Inspections

    Appearance Inspections

  2. Dimensional Inspections icon

    Dimensional Inspections

  3. Helium Leak Tests icon

    Helium Leak Tests

  4. Penetration Tests icon

    Penetration Tests

  5. Tensile Tests icon

    Tensile Tests

  6. Hardness Tests icon

    Hardness Tests

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We will help you choose the best product for your needs.

Available in both English and Japanese.

Our professional staff will provide you with detailed customer service.